Try a visit at Jeff Markwart's site;
http://home.earthlink.net/~jmarkwart/
He's done modernized versions of many Altec Duplex XOs, including a phase-coherant version for the 605A/B. All the info you need to build some optimized XOs.
I don't know of many members here that are into the open baffle thing, and all I know about them could fit behind one...that said, (most) Altec 12s and 15s, including Duplexes, need to 'feel' a signifigant load, so unless an open baffle is ~wall-sized, they'll become non-linear at very low levels. Keep in mind I've never heard one though...
For your tweeters, I'd wait to see where the 605s roll off when your XOs are done. You'll probably want to bring them in considerably higher than Pioneer did, which is a very good thing, as diaphragms for them are long gone. I've got a set of early Fukuin PT horns I haven't got to mess with yet, but from appearances, they're very well-built.
Let us know how it works out!