Well, got something put together. Using the original crossover for now and some Emilar bowtie horns with the 802D drivers.
The new baffles are front panels from a set of Khorns that I removed to install new ones. I added bracing within and used the 2" JM fiberglass on bottom, back and 1 side. I initially hooked these up with some 811's.
I put together a little sled and baffle for the bowties for the heck of it to see how well that helped stabilize things. It of course just adds a lot of mass to the presentation.
Overall I feel these position the horns up to high, but of course that is working with the existing cabinets for now. They are little more than 9 Cf internal area.
I moved them into our family room to the chagrin of the wife for a test in a suitable size room. The garage is just to echoey.
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