1. Walnut Veneer which was oiled with a linseed/turpentine mix. Not stained as far as I know and this was the only option available.
2. If I was building clones I would certainly bias the original crossover. I haven't come across a CC'd schematic for them but it is simple enough to work out.
3. 104H-2's are the correct mid-ranges. The 104H's have poly cones and were used in the later TI series e.g. 120TI, 240TI, 250TI.
4. I wouldn't consider anything but original JBL recones, they are still available.
http://reconingspeakers.com/product/...h1-recone-kit/
5. Yet again I wouldn't consider anything but genuine JBL gear, try and pick up 2nd hand pair of 035TI or 052TI. There are millions around. Consider replacing the foam damping plug underneath the Titanium diaphragm as it would be likely toast.