Artcore, I agree with your point - building a speaker is a matter of juggling many variables, and the decision to use one woofer over another often is not validated until after you've purchased, installed, and measured/listened to the woofer, often followed by re-listing it on Ebay
. Other than -3db point and bass roll off, it's difficult to predict how a woofer will sound and transition to a midrange without lots of modeling with expensive software tools, usually still followed by prototyping it. I'm glad you're having fun with your project, and are willing to try anything. Personally, I've been wanting to experiment with TAD drivers, but wow! Talk about needing some serious coin - it will have to wait...
In the interest of budget, I would really consider leaving your 2225's stock while they still have resale value. If they don't turn out to be the right speaker, resell them and buy 2235's. Spending $175 reconing 2225's as 2235's leaves you with a woofer that is worth $150. I would also consider buying a cheap electronic crossover so that you can play with your woofer/mid transition - maybe a JBL M552 or equivalent on Ebay.
While it seems you have put the aftermarket kit question to rest, one final comment. When you purchase a JBL Recone kit, everything is pre-assembled for the frame you are using, so that installation is highly reliable and repeatable. Have you read the simplyspeakers kit's instructions? Holy crap! There are many extra steps to this kit, all of which are critical to performance, including "
set the voice coil height according to original voice coil setting." and gluing the voicecoil to both the cone and they spider. I do not question that there are pros on this forum who have used these kits and are able to to assemble them with some uniformity, but I am not one. Even with the test equipment I have, if you had me assemble and install the kit, how many would I have to build until I got a pair that matched as well as a pre-built JBL kit? I'm guessing 5 if sober, maybe 4 if not (steadier hands). I think to assure any quality, a good professional would need to assemble and install these, and that good professional is going to charge a premium for all the extra steps needed (glue voicecoil to cone, wait at least 1hr, etc), and that extra time is going to cost money. I'd like to get one of the pro's opinion on how much extra they'd charge versus the factory kit, but I don't see how the aftermarket kit is practical. Just my 2 cents, feel free to ignore...
-John