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Thread: 2235H speaker box plans

  1. #1
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    2235H speaker box plans

    Hi.

    I'm in the planning project of building a 2-way active speaker system, each consisting of one JBL 2235H per speaker and a hornloaded compression driver. I've got a few different drivers, and Altec 511 horns.

    I'm trying to get the cabinet no wider than 20" (50cm), and I'll try to mount the woofer a bit high to "lift" it a bit over the edge of my sofa (it's kinda covered by it on the left side).

    Does anyone have some cabinet plans, or tips?

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    Dang. Amateur speakerdave's Avatar
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    Quote Originally Posted by Pengvim View Post
    Hi.

    I'm in the planning project of building a 2-way active speaker system, each consisting of one JBL 2235H per speaker and a hornloaded compression driver. I've got a few different drivers, and Altec 511 horns.

    I'm trying to get the cabinet no wider than 20" (50cm), and I'll try to mount the woofer a bit high to "lift" it a bit over the edge of my sofa (it's kinda covered by it on the left side).

    Does anyone have some cabinet plans, or tips?
    Yes: follow the total internal volume recommendations of the box design programs or the JBL PRO Enclosure Guide obtainable by google. You can change the shape to fit your space as long as you avoid extremes, but keep the volume and porting the same. Avoid internal dimensions that are the same or integer multiples of each other.

    Your horns will overhang the sides. Did you know?

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    Woofer position

    Quote Originally Posted by Pengvim View Post
    Hi.

    ... and I'll try to mount the woofer a bit high to "lift" it a bit ...
    Woofer and horn should be as close together as possible.

    Ruediger

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    Senior Member Loren42's Avatar
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    A 20" wide baffle will give you a diffraction step loss at 228 Hz. That means, at 228 Hz the bass will roll off between 3 dB to 6 dB per octave as you go down in frequency.

    The exact amount depends on room acoustics, but the 228 Hz is the point where the speaker cabinet stops radiating sound in half-space and begins to radiate into full-space. Essentially, some of the bass's sonic wave will wrap around the cabinet and radiate backwards. Obviously, you loose some of the bass.

    Ideally, you would like to size the front baffle width to correspond to the crossover point of the speaker, but I doubt that will be the case with your design. Wider baffles lower the diffraction point according to this formula:

    f = 4560/Bw

    f = Frequency point
    4560 is a magic number
    Bw = Baffle width in inches

    I use a 2235H in my 3-way speaker I built. My cabinet is 6 cubic feet internally after subtracting the volumes of the internal braces, ports, and displacement of the 2235H woofer.

    I have two 4" flared ports 6" long. The box is tuned to 30 Hz with the volume/port dimensions cited.

    Two ports are used to keep port noises down because the 2235H can move a lot of air.

    Stuffing is nominal with 1" polyfill stapled to about 80% of the interior walls.

    My woofer is crossed over at 400Hz with a 12 dB/Octave Linkwitz-Riley slope.

    Crossovers are the heart of the speaker system. You will need to design a custom crossover if you are using a passive crossover. If you go active, as you stated, then you can bi-amp and improve the system significantly.

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    Quote Originally Posted by speakerdave View Post
    Your horns will overhang the sides. Did you know?
    Indeed I did.

    Thinking about trading them for a pair of 811'. That is, if the 2235H's can go up to 800Hz.

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    Quote Originally Posted by Loren42 View Post
    The exact amount depends on room acoustics, but the 228 Hz is the point where the speaker cabinet stops radiating sound in half-space and begins to radiate into full-space. Essentially, some of the bass's sonic wave will wrap around the cabinet and radiate backwards. Obviously, you loose some of the bass.
    Can't I counter that with a little EQ'ing? Damping the treble a bit, or boosting the bass?

    Could it help to place the speakers close to the wall?

    Quote Originally Posted by Loren42 View Post
    I use a 2235H in my 3-way speaker I built. My cabinet is 6 cubic feet internally after subtracting the volumes of the internal braces, ports, and displacement of the 2235H woofer.

    I have two 4" flared ports 6" long. The box is tuned to 30 Hz with the volume/port dimensions cited.

    Two ports are used to keep port noises down because the 2235H can move a lot of air.

    Stuffing is nominal with 1" polyfill stapled to about 80% of the interior walls.

    My woofer is crossed over at 400Hz with a 12 dB/Octave Linkwitz-Riley slope.
    And all this adds up to? Do you achieve an extended low frequency, in the (perhaps a bit extreme) way I want?

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    Senior Member Loren42's Avatar
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    Quote Originally Posted by Pengvim View Post
    Can't I counter that with a little EQ'ing? Damping the treble a bit, or boosting the bass?

    Could it help to place the speakers close to the wall?



    And all this adds up to? Do you achieve an extended low frequency, in the (perhaps a bit extreme) way I want?
    You can compensate for the loss, but using tone controls is not the way to go.

    This article explains the concepts and lists a simple circuit to do this. The circuit should be between the preamp and power amp.

    http://sound.westhost.com/bafflestep.htm

    Moving the speaker closer to the wall may and probably will have other unwanted effects. You could mount the whole cabinet in the wall and that would solve the baffle step issue. It has been done before, but not a very convenient method.

    Resolving the baffle step diffraction issue helps make the speaker perform closer to the theoretical flat frequency response you want. However, room acoustics play a big part of the total picture and can make a great word class speaker system sound like poop if the room is not a good environment. Solving that requires adding "room treatments" such as bass traps and other sound deadening material to reduce the nodes and antinodes that occur. You may notice that sitting in one part of the room sounds poor compared to standing in some other area of the room. Murphy seems to always work such that the ideal place to listen to speakers in a room is standing upside down on the coffee table when the table is mounted to the TV.

    However, I digress. The first order of business is to try to make your speakers behave the best that they can, i.e., flat frequency response. Once the speakers are correctly set up, then work on the room to get the best acoustics you can.

    Some people resort to an equalizer, but the equalizer can only adjust the frequency response for one spot in the room. 18" in any other direction someone else hears a bad EQ. So, the room treatment is the right way to go.

    Lastly, do not try to electronically boost the bass below the cabinet resonance point in a ported enclosure. You will blow the woofer.

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    Isn't it possible to use some kind of cloth on the bafflefront, to absorb the waves that wrap around the cabinet?

    But this baffle step compensation could be done in an active crossover, couldn't it? In a Behringer DCX2496 perhaps.
    Or, when I'm building my own analog active crossover, I could make it an extra step..


    Cabinet resonance point is the same as the tuning frequency, right?

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    Senior Member Loren42's Avatar
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    Quote Originally Posted by Pengvim View Post
    Isn't it possible to use some kind of cloth on the bafflefront, to absorb the waves that wrap around the cabinet?

    But this baffle step compensation could be done in an active crossover, couldn't it? In a Behringer DCX2496 perhaps.
    Or, when I'm building my own analog active crossover, I could make it an extra step..


    Cabinet resonance point is the same as the tuning frequency, right?
    Trying to absorb the wavefront will simply aggravate the problem as you absorb sound energy that you want to be able to hear.

    The best method is to design the front baffle so that it is either "infinitely" large, round off the baffle's edges/corners with a sufficient radius to minimize diffraction, or add a compensation circuit before the power amplifier.

    Yes, when I spoke about the cabinet's resonance point I really meant the point it was tuned to.

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    I think I will try out a compensation circuit first. I might try a rounding of the edges after a while, but I'm thinking that might be a bit harder to make as I have no experience (what so ever) with woodwork. I do know electronics though.

    I'm thinking about something like this: (this is more of an illustration, most of this will probably be designed very differently)



    First draft, with a crossover frequency of 569 Hz. I haven't set the attenuation yet, and I'll probably just remove the stage for the LF.
    I think I'll skip some buffer stages in a final design though. If necessary, I'll add a delay stage.
    Line-driver values are "stolen" from Linkwitz.

    I'd like to try an Sallen-Key topology for the LP- and HP-filters, instead of the passive networks I've drawn.


    My plan with regards to the crossover/filter will probably be to experiment with crossover-frequencies and such using a Behringer DCX2496 or a similar alternative, and then implement it in something like this schematic.

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    Senior Member Loren42's Avatar
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    Quote Originally Posted by Pengvim View Post
    I think I will try out a compensation circuit first. I might try a rounding of the edges after a while, but I'm thinking that might be a bit harder to make as I have no experience (what so ever) with woodwork. I do know electronics though.

    I'm thinking about something like this:



    First draft, with a crossover frequency of 569 Hz. I haven't set the attenuation yet, and I'll probably just remove the stage for the LF.
    I think I'll skip some buffer stages in a final design though. If necessary, I'll add a delay stage.
    Line-driver values are "stolen" from Linkwitz.

    I'd like to try an Sallen-Key topology for the LP- and HP-filters, instead of the passive networks I've drawn.


    My plan with regards to the crossover/filter will probably be to experiment with crossover-frequencies and such using a Behringer DCX2496 or a similar alternative, and then implement it in something like this schematic.
    Is it me or do you have the H_out and L_Out reversed?

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    Quote Originally Posted by Loren42 View Post
    Is it me or do you have the H_out and L_Out reversed?

    They are.

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    Perhaps it could be possible to construct the speaker to play "with" the backwall?
    I have a pair of Carlsson OA-50 set up in the livingroom, until I've gotten some DIY'ing done, and they play surprisingly deep bass from a tiny cabinet with a 6,5" midbass.
    Perhaps it could be possible to do something like that, but with the 15" 2235H's?

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    Senior Member Loren42's Avatar
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    Quote Originally Posted by Pengvim View Post
    Perhaps it could be possible to construct the speaker to play "with" the backwall?
    I have a pair of Carlsson OA-50 set up in the livingroom, until I've gotten some DIY'ing done, and they play surprisingly deep bass from a tiny cabinet with a 6,5" midbass.
    Perhaps it could be possible to do something like that, but with the 15" 2235H's?
    If you have the test equipment that is one way to go about it, but it can be a little like throwing darts with a blindfold on. Without test equipment it is too subjective for my tastes.

    I come from an engineering/scientific background, so my approach to problems tends to put a lot more cerebral effort up front first.

    The basic process is to theorize, design, build, test & verify. Using those steps you generally take the shortest path to the best solution. It really is the best course to first understand the problem, then select an appropriate solution.

    Then again, one of my Six Sigma instructors always told us, "If you can't be good, be lucky."

    If it were me, I would try to learn as much on the subject as I could, then make a plan, and then execute that plan. You tend to learn a lot more that way and if you are persistent, succeed. Obviously, keep talking to people in the know to get feedback and new ideas.

    Have you bought Dickason's 'The Loudspeaker Design Cookbook'?

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    See graph in 2235 datasheet

    The 2235 datasheet shows it's response in a 140 l enclosure in a hemispherical freefield environment. Actually the response rises starting at 300 Hz. In the 4430 xover (elsewhere in this forum) the woofer section is overdamped and compensates this rise.

    Ruediger

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