I wondered about that time-alignment issue myself. And I found this tool:
http://www.mcsquared.com/wavelength.htm
I have to estimate this number but my horn diaphragm is about 16 to 18 inches behind my woofer dustcap. At 400 HZ. (my X/O point) the wavelength is about 34 inches. That means that my drivers should be 180 degrees out of phase. I can't hear that but it might be one of those problems you aren't aware of until it is solved.
It is true that this can be solved with my Drive Rack but I first have to figure out how.
I have a more annoying problem I would like to overcome. There is a low level hiss emitting from all 4 drivers whenever the amps are running. This occurs even when the preamp (JRDG Capri) is muted and it is not affected by the volume control when the mute is off. Any ideas?
I suspect it has something to do with my amplifier gain settings but I don't really understand how that works. My Rowland amp is 100 watts per channel (ICE power) and my woofer amp is 180 watt Perreaux. At my listening levels on pre-recorded music and movies, I can't imagine that clipping would be an issue, and indeed signal barely shows on my Drive Rack meters. This is apparently what amplifier level matching is supposed to prevent.
The Drive Rack is designed for live professional sound reinforcment applications and has many feayures I just don't need like feedback supression. Maybe the amp level matching falls into that category. Does it?
Thanks for the compliments. I'm from the high end audio world and have been used to much less performance for a lot more money. This project cost me just over $4K total including the Drive Rack, the second amp, and wire and connectors. And it is way more fun and exciting than prescribed, off the shelf packages.