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Thread: Custom Grille Foam

  1. #1
    Senior Member HipoFutura's Avatar
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    Custom Grille Foam

    I'm looking for a round grille foam that is flat on one side and convex on the other. This is to cover a 15" sub. Parts Express sells metal grilles that snap over the woofer, but I'd like to find something in foam.

    I'm sure I could buy a piece of stock grille foam and cut a round piece from it. But, it would be flat. The convex shape adds a nice touch. Any Thoughts?

    Don

  2. #2
    RIP 2011 Zilch's Avatar
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    Put JBL Monitor Blue grille cloth on the PE metal frames.

  3. #3
    Senior Member HipoFutura's Avatar
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    Zilch,

    Will those metal grilles interfere with the sound at all? If one were to do the math, I bet a significant percent (40% maybe) of the area is blocked by metal. Seems like that would have some affect.

    Don

  4. #4
    RIP 2011 Zilch's Avatar
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    They move a lot of air through them in their "intended" application.

    I'd be more concerned about them diffracting and diffusing mids, actually.

    I don't know where to begin calculating the velocity and pressure drop.

    Think port sizes, maybe.

    You'll hear 'em if it's a problem....

  5. #5
    Member peteracing's Avatar
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    Hipo, ask sonofagun, he may hava a solution 4 you!.

  6. #6
    Senior Member sonofagun's Avatar
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    Send me some pictures of what you're trying to cover with some dimensions and I'll see what I can do.
    40+ years of sacrifice...and for what???

  7. #7
    Senior Member HipoFutura's Avatar
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    I've drawn a set of plans to copy this cabinet design. The drivers are 2235H. I'm going to build two. I really like the look of the grille and would like something similar. My L100s have blue aftermarket foam. Also interested in opinions in the veneer. I'm thinking Rose wood with a high gloss finish might look very sharp. Problem is it won't match my JBL cabinets. Any thoughts.

    Zilch, I bought a pair of 2225H drivers that have been re-coned as 2235H from a LHF member.

    Don

  8. #8
    RIP 2011 Zilch's Avatar
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    Quote Originally Posted by HipoFutura
    Zilch, I bought a pair of 2225H drivers that have been re-coned as 2235H from a LHF member.

  9. #9
    Senior Member SUPERBEE's Avatar
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    Quote Originally Posted by sonofagun
    Send me some pictures of what you're trying to cover with some dimensions and I'll see what I can do.

    SofG

    I forgot what your price was on a set of blue replacment foam grilles for my L-100s was goign to be?
    Paragon
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    4311's

  10. #10
    Senior Member HipoFutura's Avatar
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    Oops! I intended to add this picture to my last post.

    This is the look I'm going for in a grille.

    SonofGun - anything you can help with? The driver is a 2235H.
    Attached Images Attached Images  

  11. #11
    Senior Member indycraft's Avatar
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    Dome Foam

    If you compress a piece of foam to the back side of a piece of material with a hole in it, it should create a dome protruding through the hole.

    Indy

  12. #12
    Senior Member sonofagun's Avatar
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    Very difficult to solve such problems short of actually having access to the enclosure.

    I can sell you some 1/4" foam which can be stretched over a metal grille.

    Superbee - L100 Quadrex are $150/pair + $10 shipping.

  13. #13
    Senior Member HipoFutura's Avatar
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    It will probably be a couple of months before I begin construction. I'll let you know if I try your approach and need the foam. Thanks.

    Don

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