Cloning JBL Manufactured Networks: Inductor DCR
An often overlooked but critical factor in crossover network design & implementation is the DCR of the inductors, which directly determines th " Q ", and therefore the steepness of the slope of the pole in which it is used.
A crossover section, which is an electrical filter, is made up of a number of poles connected to each other in order to approximate the desired steepness of slope and passband characteristics.
So if your intent is to copy the performance of the original network based on its electrical design and its interaction with the connected drivers, you must know the original inductors' DCR and incorporate this resistance value into the clone inductors' total series DC resistance.
For example, I had some 3107 networks, that each had two 1.8 mH inductors which in conjunction with the capacitors used made up a 12 db/octave network which controlled the response of the 4350 Studio Montor's 2202 midbass and 2440 midrange drivers.
The 1.8 mH inductors each had a DCR of 3.5 ohms, far higher than you would expect in a typical OEM coil which tend to be of low resistance.
A high quality non-inductive resistor of the proper wattage can be added in series with an inductor whose DCR is less than that of the original unit, to achieve the needed total series resistance.
Some of the less mathematically challenged than I members here might elaborate on this basic premise.
I hope this helps in you project. Regards, - D _ E -